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Clear Vision Cooling

Smart factory planning tool

Services

Industry

industry iconWholesaleindustry iconIndustry 4.0

Project Background

Clear Vision Cooling (CVC) is a company fabricating commercial refrigeration doors, LEDs, and profiles using their own smart factory. These products are similar to the ones you would find in your local grocery store’s cooling section. The factory is almost completely autonomous and controlled by a dozen self-driving robots.

Challenges

Currently, a Production Manager (PM) uses an Excel-spreadsheet to plan and arrange the orders for the factory lines. This is cumbersome, slow, non-scalable, and prone to errors. Furthermore, as the factory offers just-in-time products, managing the planning is manual and prone to errors as priorities shift continuously.

Problem solving with design thinking workshop

The goal of the CVC Dashboard is to provide a planning dashboard which gives the Production Manager insight into the current and upcoming factory orders (primary and secondary orders), which they can schedule and adjust in order to make the factory optimally efficient, meet CVC’s customer order needs, and provide an excellent customer experience.

Key features

Machine Learning Technologies

Almost the entire Clear Vision production process is done by engines that run on Machine Learning technologies, with which the CVC Dashboard can interact.

Smart Factory Management

Because close to all production is done automatically, Clear Vision can be defined as a so-called “smart factory”. The CVC Dashboard app lets Production Managers manage and control all automated systems.

Scalable Production Management

The CVC Dashboard application is designed and developed in such a way it’s prepared for growth, as Production Managers can manage the scalability of production.

The impact

Operational efficiency

Replaced slow Excel-based planning with a real-time smart factory dashboard, enabling faster production decisions, fewer manual errors, and significantly improved line efficiency.

Scalable automation control

Enabled production managers to supervise and dynamically optimise autonomous factory workflows, creating a scalable control layer for long-term Industry 4.0 growth.

Just-in-time production performance

Improved just-in-time order fulfilment by giving teams live visibility into primary and secondary orders, helping CVC respond faster to shifting priorities and customer demand.

Conclusion

The Smart Factory of Clear Vision Cooling is a perfect example of the successful digital transformation of a business. And with our partnership and the innovative development of the CVC Dashboard application, all automated processes can be managed at any time. This way, the machines do the work, but production managers can still supervise and influence the production processes if needed.

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Markus Monnikendam

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